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HVOF Coated FC Gate Valves for Oilfield Applications - High-Strength China Suppliers & Factory Solutions

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● Manufactured in compliance with API 6A standards, our gate valves are precision engineered for optimal performance.

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● Crafted from high-strength alloy steel and coated with HVOF thermal spray for enhanced durability.

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● Designed to provide exceptional wear, erosion, and corrosion resistance, making them ideal for demanding environments.

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● Ensure stable sealing and extended service life in oilfield applications, backed by reliable quality from China Suppliers and our experienced Factory.

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    Product Description

    FC full bore gate is a critical sealing component exclusively designed for API 6A standard oilfield gate valves. Adopting a slab-type full bore structure, it features a consistent flow passage with no diameter reduction, perfectly matching full bore valve cavities to enable unobstructed pipeline pigging and minimal fluid resistance.

    Forged integrally from high-strength alloy steel (AISI 4130/4140) or stainless steel, the gate boasts a compact, defect-free structure with exceptional mechanical strength and high pressure resistance (up to 20,000PSI). Its double-sided sealing surfaces are enhanced with HVOF thermal spray coating (WC-Co, Ni-based WC, Co-Cr-W alloy), delivering ultra-high hardness (HRC 75), superior wear resistance, erosion resistance and corrosion resistance.

    Processed by CNC precision machining, the sealing surfaces feature ultra-high flatness and finish, ensuring reliable two-way metal hard sealing without leakage under harsh working conditions. Compliant with API 6A temperature grades (K/L/P/U) and performance levels (PR1/PR2), it offers excellent interchangeability, long service life and strong adaptability to onshore/offshore oilfield wellheads, Christmas trees and high-pressure manifolds.

    HVOF Coated FC Gate for Oilfield Applications Detail (1)
    HVOF Coated FC Gate for Oilfield Applications Detail (2)
    HVOF Coated FC Gate for Oilfield Applications Detail (3)

    Product Specifications

    Type FC Full Bore Gate
    Nominal Diameter 1-13/16"/ 2-1/16"/ 2-9/16"/ 3-1/16"/ 3-1/8"/ 4-1/16"/ 5-1/8"/ 6-5/8"/ 7-1/16"/ 9"/ 11"/ 13-5/8"
    Working Pressure 2000psi(2K)/ 3000psi(3K)/ 5000psi(5K)/ 10000psi(10K)/ 15000psi(15K)/ 20000psi(20K)
    Media Crude oil/ Natural gas/ Oilfield wastewater/ Mud/ Water/ Oil-gas mixtures
    Material AISI 4130/ AISI 4140/ 316L/ 2205 Dual-phase Steel/ 2507 Dual-phase Steel
    Working Temperature -46℃ – +121℃
    Hardness HRC75
    Bonding Strength ≥70MPa
    Porosity <1%
    Surface Treatment Supersonic spraying of cobalt-bonded tungsten carbide (WC/Co) / cobalt-chromium-bonded tungsten carbide (WC/CoCr) / cobalt-chromium tungsten alloy (Stellite 20#/NiCr) / nickel-chromium-bonded chromium carbide (Cr₃C₂/NiCr) / nickel-based alloy (Ni60/Ni55) / nickel-based tungsten carbide (WC/Ni)
    Coating Thickness 0.03–0.5mm (Customizable)

    Product Features

    1
    Optimized FC full bore structure with flexible design, ensuring two-way tight sealing and smooth switching.
    2
    Precision forged integral structure complying with API 6A standard, featuring high strength and strong pressure resistance.
    3
    HVOF thermal spray coating with ultra-high hardness, excellent wear, erosion and corrosion resistance.
    4
    CNC precision machined sealing surface with high flatness, stable sealing performance and long service life.
    5
    Strong adaptability to harsh oilfield environments, effectively reducing equipment maintenance frequency.
    HVOF Coated FC Gate for Oilfield Applications Detail (4)
    HVOF Coated FC Gate for Oilfield Applications Detail (5)
    HVOF Coated FC Gate for Oilfield Applications (4)

    Product Packaging

    Standard Export Packaging Inner: Anti-rust protective bag
    Outer: Fumigation-free plywood box or carton
    Shockproof, damp-proof and rust-resistant, guaranteeing safe sea transportation.

    Product Transportation

    Logistics & Transportation
    • Ocean Freight
    • Overland & Rail Freight

    Frequently Asked Questions

    Q1 What is an FC full bore gate and how does it differ from a standard gate?
    An FC full bore gate uses a slab-type full bore structure that maintains a consistent flow passage with no diameter reduction. Unlike standard gates, it perfectly matches full bore valve cavities, enabling unobstructed pipeline pigging and significantly reducing fluid resistance during operation.
    Q2 What materials are available for the FC full bore gate?
    The FC full bore gate is available in high-strength alloy steel (AISI 4130 / AISI 4140), stainless steel (316L), and duplex stainless steel (2205 and 2507 dual-phase steel), allowing selection based on specific media, pressure, and corrosion requirements.
    Q3 What HVOF coating options are available and what hardness can be achieved?
    Multiple HVOF thermal spray coatings are available, including WC/Co, WC/CoCr, Stellite 20#/NiCr, Cr₃C₂/NiCr, Ni60/Ni55, and WC/Ni. The coating can achieve an ultra-high surface hardness of up to HRC 75, with a bonding strength of ≥70MPa and porosity of less than 1%.
    Q4 What working pressure and temperature ranges does the FC full bore gate support?
    The FC full bore gate supports working pressures from 2,000 PSI (2K) up to 20,000 PSI (20K), and operates across a temperature range of -46°C to +121°C, compliant with API 6A temperature grades K, L, P, and U.
    Q5 What applications is the FC full bore gate suitable for?
    The FC full bore gate is designed for use in onshore and offshore oilfield wellheads, Christmas trees, and high-pressure manifolds. It handles a wide range of media including crude oil, natural gas, oilfield wastewater, mud, water, and oil-gas mixtures.
    Q6 What packaging and shipping methods are used for export orders?
    All export orders are packed using standard export packaging: an inner anti-rust protective bag and an outer fumigation-free plywood box or carton that is shockproof, damp-proof, and rust-resistant. Shipping is available via ocean freight or overland and rail freight to ensure safe delivery worldwide.

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