HVOF Coated Throttle Valve Stem for Oilfield Wear Resistance
Product Description
The surface is reinforced with a wear-resistant alloy using high-velocity oxygen fuel (HVOF) spraying, providing exceptional wear resistance, erosion resistance, acid and alkali corrosion resistance, and high-pressure resistance. It can operate stably for extended periods in harsh oilfield conditions, including sand-containing oil and gas media, alternating high and low temperatures, and high-pressure impacts, effectively reducing equipment wear, extending replacement cycles, and lowering on-site maintenance costs.
The product adheres to industry-standard precision, ensuring high dimensional accuracy and smooth assembly. Customization based on drawings and samples is supported, making it a preferred component for oil machinery parts and wellhead equipment maintenance and replacement.
Product Specifications
|
Type |
Choke Valve Stem |
|
Nominal Diameter |
1-13/16"/ 2-1/16"/ 2-9/16"/ 3-1/16"/ 3-1/8"/ 4-1/16"/ 5-1/8"/ 6-5/8"/ 7-1/16"/ 9"/ 11"/ 13-5/8"Customization based on drawings/samples supported |
|
Working Pressure |
2000psi(2K)/ 3000psi(3K)/ 5000psi(5K)/ 10000psi(10K)/ 15000psi(15K)/ 20000psi(20K)(standard, high pressure, ultra-high pressure grades) |
|
Length |
80mm–600mm (non-standard lengths customizable) |
|
Media |
Crude oil, natural gas, oilfield wastewater, sand-containing media, acid and alkali corrosive media |
|
Material |
40CrNiMoA, 42CrMo, 304/316/316L Stainless Steel, 17-4PH and other oilfield-specific materials |
|
Working Temperature |
-46℃ - +121℃ |
|
Hardness |
HRC75 |
|
Bonding Strength |
≥70MPa |
|
Porosity |
＜1% |
|
Surface Treatment |
Supersonic spraying of cobalt-bonded tungsten carbide (WC/Co)/cobalt-chromium-bonded tungsten carbide (WC/CoCr)/cobalt-chromium tungsten alloy (Stellite 20#/NiCr)/nickel-chromium-bonded chromium carbide (Cr₃C₂/NiCr)/nickel-based alloy (Ni60/Ni55)/nickel-based tungsten carbide (WC/Ni) |
|
Coating Thickness |
0.03-0.5mm (Customizable) |
|
Applicable equipment |
Oilfield throttle valves, wellhead regulating valves, drilling equipment, wellhead valves |
|
Customization services |
Support OEM/ODM, processing based on drawings, material customization, coating customization |
Product Features
Utilizing oilfield-grade alloy steel/stainless steel forged base material, it boasts high tensile strength and excellent impact toughness. It remains unbent, undeformed, and unbreakable under long-term high-pressure conditions, exhibiting operational stability far exceeding that of valve stems made from ordinary materials.
2. Supersonic Spraying, Superior Protection:
The surface features an HVOF supersonic sprayed alloy coating with strong adhesion and high density. It offers outstanding wear resistance, erosion resistance, acid and alkali resistance, and anti-cavitation performance, extending the service life of valve stems by 3-5 times compared to ordinary ones, significantly reducing downtime and replacement frequency.
3. Precision Machining, Strong Adaptability:
Precision machined on CNC lathes and cylindrical grinders, it achieves high dimensional accuracy and excellent coaxiality, perfectly fitting the valve seat, seals, and valve body. This ensures excellent sealing, sensitive adjustment, and eliminates jamming and leakage.
4. Stable Application in Harsh Conditions:
Resistant to high and low temperatures, high pressure, and corrosion from oil and gas media, it is suitable for complex and harsh conditions such as onshore oilfields, offshore drilling platforms, and oil and gas gathering and transportation systems. It offers strong versatility and a low failure rate.
5. Flexible Customization and Complete Support:
Materials, dimensions, coatings, and connection structures can be customized according to customer drawings, equipment models, and operating conditions. Compatible with various domestic and international brands of choke valves and regulating valves for maintenance and new equipment.
6. Factory Direct Supply and High Cost-Effectiveness:
Produced directly from the source factory, with mature technology, stable quality, and strong bulk supply capabilities. Compared to purchasing imported parts, costs are lower, and delivery cycles are shorter, making it suitable for long-term cooperation and bulk purchases.
Product Packaging
Inner packing: Rust-preventive protective bag
Outer packing: Fumigation-free plywood case or carton
Shock-resistant, moisture-proof and corrosion-resistant, ensuring safe delivery by sea.
Product Transportation
● Sea Freight
● Land & Rail Transportation