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Tungsten Carbide Coated Solid Mud Valve Gate | API Standard Oilfield Drilling Valve Trim

API compliant mud valve gate wedge with tungsten carbide coating. High wear & erosion resistance for oil drilling mud valves. Alloy steel solid trim spare parts for high-pressure mud manifold equipment, customized service available.

    Product Description

    The mud valve gate (solid wedge) is the core internal trim component of drilling mud valve, widely used in oil & gas drilling mud manifold, mud circulation system, high-pressure fluid control wellhead equipment. It serves as the opening & closing sealing part to cut off or conduct drilling mud, slurry and high-pressure corrosive fluid. Our products are strictly produced per API specifications, equipped with HVOF tungsten carbide coating on sealing surface, outstanding anti-abrasion & anti-erosion performance for harsh drilling environments.

    Product Features

    1. Integral Solid Wedge Structure One-piece forging & machining molding, high structural rigidity, no deformation under continuous high-pressure mud impact; stable sealing performance, no leakage during frequent switch operations.
    2. Supersonic Tungsten Carbide Sprayed Sealing Surface Our core process: HVOF WC coating greatly improves resistance to mud particle erosion, abrasion and slurry corrosion. Service life is 3~5 times longer than ordinary nitriding / hard chrome plating gates, effectively reducing valve spare part replacement frequency and downtime cost for drilling rigs.
    3. Strict API 6A Standard Compliance All raw material smelting, precision machining, surface treatment and inspection procedures follow API 6A oilfield specifications, can pass third-party inspection, meet global oil & gas company procurement certification requirements.
    4. Strong Medium Adaptability Applicable to water-based mud, oil-based mud, solid particle-containing drilling slurry, high-pressure saltwater and slightly acidic corrosive media; works stably in cold & high-temperature field environments.
    5. Customization Supported We can customize gate size, base material, coating thickness, hardness and machining tolerance according to customers’ drawings, samples and special working condition demands.
    6. Precision Machining & Stable Tolerance Strictly control fillet, edge, thread and overall dimensional tolerance; interchangeable with original brand OEM spare parts, convenient for on-site maintenance replacement.

    Product Specifications

    Category
    Parameter
    Detailed Specification
    Basic Structure & Dimension
    Structure Type
    Solid one-piece integral wedge gate (monoblock forging, no split assembly)
    Nominal Bore Sizes
    2-1/16", 2-9/16", 3-1/8", 4-1/16", 5-1/8"Standard API 6A wellhead sizes, custom sizes available
    Working Pressure Class
    3000PSI, 5000PSI, 10000PSI, 15000PSICompliant with API 6A standard
    Substrate Base Material
    General Service
    4130 / 42CrMo Alloy Steel (for conventional drilling conditions)
    Corrosion Resistant
    ASTM A182 F6NM Stainless Steel (sour gas & saline mud service)
    Severe Condition Grade
    Inconel 625 Nickel-based Alloy (high temp & strong corrosive environment)
    Surface Coating (Core Technology)
    Spraying Process & Material
    Compatibility
    Applicable Valve Brands
    Cameron, FMC, NOV mud valves & manifold mud control valves

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